24v 200ah Lifepo4 Forklife Battery Pack

24V 240Ah lithium battery solution 1. Application The specification describes the type, performance, test conditions, precautions, shelf life, transportation methods, and technical consulting conditions of the model 32138 / 24V240Ah- 8S24P lithium iron phosphate battery packs for power. The...

Product Details

24V 240Ah lithium battery solution

1. Application

The specification describes the type, performance, test conditions, precautions, shelf life, transportation methods, and technical consulting conditions of the model 32138 / 24V240Ah- 8S24P lithium iron phosphate battery packs for power. The specification is applicable to the 32138 / 24V240Ah lithium-ion battery pack developed and produced by Nantong Ningyuan Automation Technology Co,Ltd. based on 32138 /10Ah lithium ion cells.

2. Type & Model

Type:Lithium Iron Phosphate Battery Pack

Model:43184 -24V240AH

3. Single Cell Parameter



Nominal Capacity


Nominal Voltage



≤ 8mΩ

Standard Charge Current


Max Charge Voltage


Standard Discharge Current


Continuous Discharge Current


End-Off Discharge Voltage


Working Temp.


Cell Diameter


Cell Height




Charge Temp Range


Discharge Temp Range


Storage Temp Range


Cell 32138 Size24v 200ah forklift battery Size 01

24v 200ah forklift battery Size 02

24v 200ah forklift battery Size 03


4. Battery pack performance


32138 / 24V240Ah

Connector Method

192pcs 32138cells in series and


Nominal Capacity(AH)


Rated Volt(V)

24 V

Over-Voltage Alarm value


Over-Voltage Alarm Recovery value


Over-Voltage protection value


Under-voltage alarm value


Under-voltage Alarm Recovery value


Under-voltage protection value


Under-voltage protection recovery value


Rated Power(Wh)


Operation Temp Range


Max Charge Volt


End-off Discharge Volt


Max Charge Current


Max Continuous Output Current


Protection Type(PCB)

Over-Charge, over-discharge, over-current, short circle

Operation Humidity


House Material



5.Test Conditions

Experiments and measurements are performed at standard temperature (20±5°C) and standard humidity (65±20%).

Standard charging: Charging with a matching charger, charging is stopped when the indicator light changes from red to green.

Standard discharge: Constant current at 0.2C discharged to 20.8V.

6. Performance

6.1 Exterior

The outer surface of the battery is clean, no electrolyte leakage, no obvious scratches and mechanical damage, no deformation, no corrosion of the contacts,There are no other appearance defects that affect the battery's value, and the surface has the necessary product identification.

6.2 Performance


Testing process


Open circle Volt

Test the open circle voltage in 1 hour after standard charge


Nominal Capacity

Discharge to 20.8V by CC at 0.2C in 5 hours after standard charge


Charge-Discharge Cycle Life

The cycle life is end when the 2 consecutive times discharge time

less than 1.6hours according to standard charge-discharge cycle at


≥2000 cycles


Stay 28 days at 25±5℃ after standard charge, then discharge to end-off

voltage at 0.2C, the discharge capacity ≥90% nominal capacity


High Temp


Stay 4 hours at 60±2℃ after standard charge, then discharge to end-off

 voltage at 0.2C, the discharge capacity ≥90% nominal capacity


Low Temp


Stay 4 hours at -20±2℃ after standard charge, then discharge to end-off

 voltage at 0.2C, the discharge capacity ≥90% nominal capacity



(Single Cell)

Put the battery between the two extrusion planes of the extrusion

equipment, gradually increase the pressure to 13kN, keep the pressure

 for 1min. Its longitudinal axis should be parallel to the extrusion

 surface and perpendicular to the extrusion direction. Only one

squeeze test per battery

No fire,

 no explosion

Thermal shock

(Single Cell)

Put the battery in the heating box, temperature is increased to

130 °C ± 2 °C at a rate of (5 ± 2) °C/min and kept warm for 30 minutes,

then remove and return to room temperature

No fire,

 no explosion


(Single Cell)

The test should be conducted in an environment of 20±5°C. The battery

discharges to the end-off voltage at 0.2C current first. Put the battery in a

 fume hood. Connect the positive and negative of the battery to the DC power

supply. Adjust the output current of the power supply to 3C. The output voltage is

 not lower than 10V. Continuous charging for 7 hours or the voltage is not

 increase any more, current decrease to zero.

No fire,

no explosion

Forced discharge

(single Cell )

The test shall be conducted in an environment of 20±5°C. The battery

 shall be discharged to the end-off voltage at 0.2C current first, and

then reverse charge to the battery with 1C current 90min.

No fire,

no explosion

Short Circle

(single Cell)

After full charge according to the standard, put the battery with

thermocouple in the fume hood (total line resistance is less than

50mΩ), short circuit the positive and negative poles, monitor

the battery temperature during the test, end of the test when

the battery temperature is lower than its peak value 10°C.

No fire, no

 explosion, the

 surface temp

less than 150℃


(single cell)

The test should be conducted in an environment of 20±5°C.

Charge the battery to the limit voltage according to the standard. A

 thermocouple is connected to the maximum surface area of the battery

 and place in a fume hood. A stainless steel needle with 3mm diameter

 is used to pierce the center of the largest surface of the battery at a rate

 of 20 mm to 40 mm/s and hold for 1 min.

No fire,

no explosion

Heavy Impact

(Single Cell)

The battery is placed on a flat surface and a Φ15.8 mm steel column is

 placed in the center of the cell. The longitudinal axis of the steel

column is parallel to the plane, allowing 9.1 kg of weight to fall

freely from a height of 610 mm to the steel column above the cell center.

No fire,

no explosion

7. Transport

Batteries should be packed into boxes for transportation under the SOC of 20 ~ 50%. During transportation, severe vibration, impact or squeezing should be prevented to prevent sun and rain. It should be applicable to cars, trains, ships, aircraft, etc. Ordinary means of transport.

8. Storage

The battery should be stored in a clean, dry and ventilated environment with a temperature of 20±5°C and a humidity of 65±20% RH. Contact with the erodible substance should be avoided. Keep away from fire and heat sources. Charging every 3 months during battery storage. In the process of battery processing, when using the stock cell and the battery delivery, all should follow the principle of "first in, first out"

9. Packing and signage

9.1 Packing

The outside of the packing box should indicate the product name, model number, quantity, gross weight, manufacturer and contact address, and the date of manufacture. There should also be necessary signs such as “Handle with Care”, “Fear of Wetness”, and “Upwards”. The signs of its packaging, storage and transportation shall comply with the provisions of GB-191-2000

9.2 signage

Each battery shall have the following Chinese information: product name, model number, nominal voltage, nominal capacity, positive and negative polarity trademarks and warning instructions, and manufacturing date, lot number, manufacturer name, (or serial number including the above data )

10. Remark

With the above, it can be used as a framework for the agreement between the supply and demand sides on the performance and inspection rules of battery products. If there is no new written agreement or change notice, will operate according this. If you find any problem with this specification, it must be approved by both parties before modifying

11. Appendix

11.1 Instructions for use and safety procedures

11.1.1 Recommended use

read the instruction manual and the surface of the battery carefully, before using the battery,

Please use the battery in normal indoor environment, temperature: 20±5°C, relative humidity: 65±20%

Keep away from heat and high pressure, avoid children playing with batteries, and do not beat the battery during use.

The battery can only be charged using the accessory charger. Do not put the battery in the charger for more than 24 hours.

Do not short-circuit the positive and negative terminals of the battery. Do not disassemble the battery yourself. Do not place the battery in a damp place to avoid danger.

When the battery is not used for a long period of time, please keep the battery in good condition and leave the battery in a half of SOC. Recharge it every 6 months. Do not wrap the battery with conductive material to avoid direct metal contact with the battery and damage the battery. Store the battery in a cool, dry place.

Dispose of the battery safely and properly. Do not put it into fire or water.

Danger warning

Do not disassemble and assemble battery: Inside the battery has a protection mechanism and protection circuit to avoid danger. Inappropriate disassembly will damage the protective function and cause the battery to heat, smoke, deform or burn

Do not short-circuit the battery: Do not connect the positive and negative terminals of the battery with metal. Do not store and move the battery together with the metal sheet. If the battery is short-circuited, excessive current will flow through it, which will damage the battery and cause the battery to heat, smoke, deform or burn.

It is forbidden to heat and incinerate the battery: heating and incineration of the battery will cause the battery separator to melt, lose safety function or electrolyte burning, and the overheat will cause the battery to generate heat, smoke, deformation or burning.

Avoid using the battery near the heat source: Do not use the battery in the vicinity of the fire source, the oven, or in excess of 80°C. Overheating will cause short circuit in the battery, causing the battery to generate heat, smoke, and deformation or burning.

Do not get wet the battery: Do not get wet or put the battery into water. Otherwise it will cause the internal protection circuit and function of the battery to be lost and abnormal chemical reaction. The battery may have heat, smoke, deformation or burning.


Note: avoid using batteries in strong sunlight and exposure to avoid heat, smoke and deformation, at least avoid battery performance degradation and life expectancy reduction.

Anti-static: battery is equipped with protection circuit to avoid all kinds of accidents. Do not use the battery in the place where the static electricity is produced, because the static electricity is easy to damage the PCB, which causes the battery work to be abnormal, heat, smoke, deform or fire.

Charging mode: please use special charger and recommended charging mode to recharge the battery under the recommended environmental conditions.

Safe use protection: Please discuss with suppliers about the perfection of protection function, if battery is used for other equipment,.

The battery should be charged immediately, When the battery pack is under voltage protection.

Quality assessment

Quality inspection is divided into appraisal inspection and quality consistency inspection. Appraisal inspections are generally conducted during the Design setting, change design and production setting. Sampling plans, inspection items, orders, and rules for determination are determined by both the supplier and the buyer. In principle, the above performance tests should be included. The quality consistency inspections are divided into batch inspections and periodic inspections to determine whether or not the products can be qualified in the production process to ensure the continued stability of product quality. Please refer to GB2828-1987 standard implementation. Inspection items shall include appearance, internal resistance, rated capacity or 1C5A discharge capacity, etc.

11.3 Environmental requirements

This product meets ROHS environmental protection requirements


24v 200ah forklift battery size

24v 200ah forklift battery

Warning: This design plan changes with product requirements without notice


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